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Basket Mill

Basket Mill (Hydraulic Lifting) is a wet grinding machine applicable for middle and low viscosity fluids and batch type production equipment. Through all-direction strong momentum generated by irregular collision between the grinding beads, the particle size of the materials becomes smaller is suitable for coatings, inks, pigments, colorants, pesticides, cosmetics and other industries with high requirements of fineness. The machine has altered traditional production processing by integrating dispersing and milling two processes into one, which reduces production process significantly. No pump nor valve is required. One machine and one container can finish dispersing and milling together, which increases efficiency greatly and reduce materials waste. Compared to other grinding equipment, it is more convenient to clean and suitable for grinding more varieties of materials.

Major Feature


• Redispersion with a dissolver disc and grinding with a milling basket in one machine and one container
• No pumps, piping, valves, additional containers, etc. are required.
• Easy cleaning and minimum product loss when changing the product
• Double-walled milling basket and double-walled container for cooling and heating
• High circulation rates even with highly viscous products due to the dissolver disc and pump wheel
• Excellent grinding results
• Particularly high throughput rates
• Low energy requirement
•No dead areas due to effective mill base circulation
• Specially designed construction of basket and rotor ensure nonmetal pollution for the material.
• Design of blocking spare parts makes it much more convenient to disassemble, maintain and overhaul, there is little need for a professional maintainer.


Benefits


  • Efficient Dispersion: Basket mills are effective in dispersing pigments and other solid particles in the paint and ink formulation, ensuring a homogeneous mixture.

  • Uniform Particle Size Reduction: The milling action of basket mills results in a consistent and controlled reduction in particle size, contributing to the desired characteristics of the final product.

  • High Shear Forces: Basket mills generate high shear forces, facilitating the breakdown of agglomerates and promoting the optimal distribution of pigments throughout the liquid medium.

  • Adjustable Fineness: Operators can control the fineness of the final product by adjusting the milling parameters, allowing for customization based on specific requirements.

  • Short Processing Time: Basket mills offer relatively quick processing times, contributing to efficiency and productivity in the paint and ink manufacturing process.

  • Versatility: These mills can handle a variety of formulations and are adaptable to different types of pigments and raw materials commonly used in the paint and ink industry.

  • Reduced Risk of Contamination: The closed design of the basket mill minimizes the risk of contamination, ensuring the purity and quality of the final paint or ink.

  • Easy Cleaning and Maintenance: Basket mills often feature designs that facilitate easy cleaning between batches and straightforward maintenance, contributing to operational convenience.

  • Energy Efficiency: Compared to some other milling equipment, basket mills can be energy-efficient, making them a cost-effective choice for paint and ink manufacturers.

  • Scalability: Basket mills are available in various sizes, allowing manufacturers to scale up or down based on production needs, providing flexibility in the manufacturing process.

Technical Information



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