The ribbon blender can be used as both a mixer and a blender. This equipment can mix various dry solid and semi-solid raw materials, such as powders, pastes, and dried granules. Numerous industries use this lightweight equipment, including food processing, chemicals, pharmaceuticals, agriculture, and cosmetics. It is an efficient and multipurpose technological tool.
Construction of the ribbon blender
The ribbon mixer’s exact measurements, design, and construction guarantee that it can mix and combine the raw ingredients rapidly and effectively, producing a superbly homogenous end product. The desired result will result from doing this.
The materials’ qualities must be carefully considered when building the machine’s components. The product is less polluted as a result of its input. The ribbon blender machines main parts are composed of stainless steel, which is refined using some techniques such as wiredrawing, sandblasting, mirror polishing, and polishing.
The typical operating procedure
Ribbon Blender Features a unique kind of powder blender with a central cylindrical shaft held aloft by two independent components. When mixing different media, it is customary to use inner and outer helical ribbons. These ribbons can be used to create material flow both inside and outward. While the internal ribbons return the product to its initial place along the sides, the external helical ribbons pull it in towards the mixer’s center. When folding is done back and forth, the materials to be mixed are exposed to a convective mixing pattern.
The ribbons are precisely designed to satisfy the strict wall-to-mixer-wall gap tolerance criteria. Some of these containers have wipers made of a malleable material to help prevent products from getting on the sides, which is an added convenience. A belt drive positioned between the gearbox and the motor is the typical arrangement for a powder gearbox’s drive system.
Optimizing Speed and Torque in Ribbon Blender Design
This design may generate the necessary speed and torque for the particular mixing application by using a system of flexible belts and pulleys. Nevertheless, more and more Ribbon blender suppliers happen to be moving to gear motor-based straight drives. These configurations use a motor’s low inertia rotor to precisely match the gearbox unit. The industrial mixer will require less maintenance over its lifetime because of this design, which is one of its main advantages.
Before you purchase your Industrial ribbon blender, make sure you understand how much volume it needs. You need to know the bulk densities of the materials to mix your batches correctly. This information is essential for calculating your mixer’s capacity and—more importantly—the required motor power.
Products with a bulk density of 35 pounds per cubic foot should not cause any issues for mixers with their standard design. However, combining denser volumes will require changes to the gear ratio and the usage of heavy-duty motors. This is due to the mixing process being more complicated.
Final Thoughts
When it comes to producing and distributing high-quality pharmaceutical equipment, Tipco Engineering is happy to be one of the most successful pharmaceutical firms.
The Ribbon blenders types that Tipco Engineering sells are renowned for their high loading coefficient, homogeneity, and low energy consumption in addition to their crushing capabilities.
Also read: Key Features to Consider When Buying Industrial Mixer Machines
